The Advantages of Bolted Tanks

development on May 3, 2024

When choosing storage tanks, you have two options: bolted tanks or welded tanks. FORGE provides bolted storage tanks that serve a variety of industries and needs. 

Naturally, we’re partial to bolted storage tanks, but that doesn’t mean they offer no significant advantages over welded tanks. Here are a few advantages worth considering when choosing your tank type and provider. 

Assemble Tanks Three Times Faster

We can assemble our engineered and custom-designed bolted steel tanks three times faster than the Welded tank supply. Our process is also significantly more cost-effective, and we can assemble our tanks under almost any conditions. 

They require minimal equipment and minimal labor, which amounts to significant savings that we will ultimately pass on to you.

We offer this speed without sacrificing safety standards. 

Durability

A combination of proper coatings and high-quality steel allows our bolted tanks to withstand corrosion and tough weather conditions and climates.

Ease of Maintenance

With regular inspections Bolted tanks are easy to maintain.  Components may be unbolted, replaced, and bolted back into place with a minimum effort. Panels come in uniform sizes and are factory-coated.

The proper coatings prevent corrosion, and are economical and simple to replace worn seals or tighten aging bolts. 

Versatility

FORGE can engineer a bolted tank to serve almost any application, including water storage, dry bulk storage, wastewater storage, biofuel storage, and more. 

Bolted steel tanks can be customized. They’re available in different sizes and may be altered to better suit the site. Depending on your needs, we can also build capacities ranging from 4,000 gallons to 8 million gallons. 

Ready to FORGE ahead?

Contact us to request a quote on your bolted steel tank or to ask us additional questions. If you choose FORGE, you’ll work with a dedicated project manager and will enjoy competitive prices and lead times. 

We field our own installation crews with employees who are experts in bolted tanks. We deliver our tanks on schedule and give you a quality install each time. Experience the FORGE difference. Contact us today.

Mass Flow vs. Funnel Flow in Dry Bolted Tanks

development on January 17, 2024

The flow pattern in a bolted tank impacts the discharge rate, material handling efficiency of the tank, and the potential for material segregation within the tank. 

A mass flow tank allows material to flow uniformly across the entire hopper outlet. Mass flow is most appropriate for cohesive materials which require a more uniform discharge. Examples include wet or sticky bulk solids, certain food products, or materials with irregular shapes. 

Funnel flow tanks allow material to flow only through the central part of the outlet. Funnel flow is suitable for free-flowing, non-cohesive materials like powders or dry particles.  Funnel flow can also be helpful when space is at a premium. 

You should also take hopper geometry into account when choosing flow types. You should also consider the angle of repose of the material. Choosing the right flow panels can help you avoid many bulk solids handling problems.

Engineering Flowability

We can engineer different flow patterns when we design a tank for you. For example, a smooth, steep cone helps to facilitate a mass flow pattern. We can also help by designing alternate hopper angles.

Can the flow pattern be changed in an existing tank?

Yes. We will be happy to discuss how we can conduct this project on your behalf. 

How can operators determine the flow pattern in a dry-bolted tank?

You can determine the flow pattern in a dry bolted tank by observing material discharge patterns during operation, conducting flow tests, or consulting with engineers experienced in bulk material handling.

Get Help Today

The team at FORGE doesn’t just design incredible tanks. We also design tanks specifically to help you solve your materials handling and storage problems. We’ll complete your job on time and budget and have plenty of experience helping customers manage their tank-based needs. 

Ready to get started? Reach out and get in touch!